China3D printingNet, March 8th, Clemson University has established a $11 million cooperation agreement with the Army Research Laboratory’s U.S. Combat Capability Development Command (DEVCOM ARL) to develop new technologies to accelerate the U.S. militaryammunition, Ground vehicles, new types of aircraft3D printingComponent development.Throughout the project, Clemson University will use3D printingMachine manufacturer 3D Systems’ direct metal printing, advanced plastic and composite technology.
The project will involve the creation of a “digital lifecycle platform” powered by artificial intelligence (AI) to enable Army engineers to design and test new components without actually building them, and to form new potentials for use3D printingRaw material database of raw materials.Clemson President Jim Clements said: “This agreement is another example of Clemson’s increasing emphasis on working with industry and government to leverage the university’s research expertise for the benefit of our state and country.I am very proud of the work done by our staff, which will enable this cutting-edge technology to play an important role in creating the next generation of vehicles and other important equipment for our military. “
Clemson University project leaders Srikanth Pilla, Fadi Abdeljawad and Gang Li (from left to right) and Liu Shunyu and Rahul Rai (not shown) will advance research at the Clemson Composites Center in Greenville. Picture from Clemson University.
Create a digital life cycle platform
One of the main goals of the project is to create a digital lifecycle platform using AI to help production engineers design, analyze and build components faster and at a lower cost.Once production is completed, the platform will enable users to develop a variety of large components with complex geometries and embedded multi-function functions. These types of components may include vehicle components with power transmission, energy storage, sensing, and self-monitoring functions. The platform will help optimize its overall size, weight, power, and cost (SWaP-C) efficiency.The ultimate goal of the platform is to enable engineers to design and test new components without actually building them.
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DMP 500 Factory 3D printingsystem. Photos were taken by 3D Systems.
The first phase of the project will receive $6.3 million in funding to support ongoing research at the Clemson Composites Center at the Greenville Institute of Technology Manufacturing Innovation Center.Clemson researchers will use 3D Systems for DEVCOM ARL’s “World’s Largest Metal3D printingMachine’s technology and functions.The printing system is equipped with nine lasers and a large-format manufacturing cabin measuring 1m x 1m x 600mm. It will be used to meet the needs of the armed forces for ammunition, ground vehicles, helicopters and missile defense.
DEVCOM ARL recently selected 3D Systems to participate in a separate research project aimed at using its DMP Factory 500 3D printingAircraft developed for the U.S. Army3D printingThe topology optimized heat exchanger.“3D Systems is based on the spirit of innovation, and our customers’ unique applications drive our efforts to create new technologies.” said Jose Doval, Senior R&D Director of 3D Systems. “Through cooperation with the U.S. Army Research Laboratory, we are developing the world’s largest and fastest metal powder3D printingThe machine has made great progress. Extending this work with Clemson University allows us to further push the limits of technology.This includes researching new in-situ inspection methods, as well as built-in methods for real-time visualization of the data collected from each layer. “
Development of raw material database
Clemson researchers will also seek to establish a database of raw materials composed of metals, plastics and composite materials to help research3D printingThe characteristics of raw materials.Researchers will print samples of raw materials and perform a series of tests to measure their chemical, mechanical, and thermophysical properties to create digital models of potential new raw materials.In the future, taking into account the complex geometry of full-size components and the observation characteristics of database materials, sub-components will be3D printing.
“Using the most advanced infrastructure provided by the Clemson Composites Center, including3D printingComputers, thermophysical testing equipment, optical metrology, and para-virtual technology can develop and verify the database life cycle through experimental characterization and testing, thereby realizing database development and digital life cycle verification. Static and dynamic drop tower test infrastructure, accelerated aging equipment, high-speed cameras and spectroscope equipment,” Srikanth Pilla, professor of the School of Engineering, Computing and Applied Sciences and founding director of the Clemson Composites Center ) Said.
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U.S. Army3D printing. Picture from Deloitte University Press.
Collaborate on MX Initiative
Clemson University is also cooperating with ARL on another project called MX Initiative, which brings together an interdisciplinary team of faculty to conduct basic and applied research to support the modernization and future capabilities of the U.S. Army.
According to China3D printingNet understands that the collaboration with Clemson will help it find new ways to promote additive manufacturing science, while helping to create new talent pipelines in the industry.This cooperation will also help to further expand 3D Systems’ metal3D printingApplication of technology.
“In the past few years, investment and growth in South Carolina have reached record levels, and a large part of this can prove that our colleges and universities are willing to work with new and existing businesses,” Governor Henry McMagh Said (Henry McMaster).“This project between Clemson and 3D Systems highlights the success and ongoing commitment of our higher education system to not only provide a highly skilled workforce, but also to establish important partnerships with our corporate world, ultimately enabling South Carolina has become stronger.”
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