China3D printingOn January 12th, Italian biomedical startup Exos demonstrated its new “Armor” series customizable for the first time at the CES 2021 online technology trade fair3D printingBraces on the back.
The design of the modular stent is stronger and more breathable than existing products, and can be tailored to the needs of each patient.use3D printing, Exos is also able to reduce equipment production time by 90%, and now hopes that this will encourage more professional clinics to adopt this technology.
“Katana” by Exos 3D printingProcess
Exos was founded by engineers Jacopo Ranalli and Andrea Stangoni to manufacture biomedical devices to improve the quality of life of the people who wear them. The company was born in Jacopo’s brothers looking for more breathable back support, and through extensive research and development, the co-founders received their first support.
According to China3D printingWang understands that many orthopedic devices are currently uncomfortable, unattractive or inaccurate because their manual production process is prone to errors. More importantly, the use of traditional plastic molds usually limits the effectiveness of the brace and translates into a decline in patient adoption.
In order to overcome these shortcomings, Ranalli and Stangoni developed a new “Katana” technology, which involves3D scanningTo create an accurate model of its deformity. Using these data, the duo can FDM in an automated manner with sub-millimeter accuracy 3D printingCustomized rear braces.
It has been proven that the patent-pending production method is faster than the traditional technology, reducing the delivery time from 20-28 days to about 2-3 days.Compared with traditional processes, Exos’s method produces less waste, and its simplicity can enable cooperative clinics to complete remotely in the future.3D printingequipment.
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Complete customized back support” alt=” Exos claims that it can be in three days or less
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Complete customized back support” width=”620″ height=”349″ />
Exos claims that it can be in three days or less3D printingComplete customized rear support (pictured). Picture from Exos.
Exos armor plate
When participating in CES as part of the Italian National Support Delegation, Exos has now revealed its first range of Armor orthodontic equipment. The company’s back braces are actually its flagship product line and are currently on the market as an improved method for treating patients with scoliosis and spinal deformities.
The device has a pattern with holes, which can make it breathable, and it will not cause discomfort when worn for a long time. Exos also claims that the support is 38% thinner and 30% lighter on average than normal braces, which may help improve the compliance of young patients because they tend to be bulky designs.
Currently, Armor braces use the same correction mechanism as other Chêneau and Boston devices, but the goal of the Italian entrepreneur is to create his own design in the future. The two companies are also developing other applications for their Katana process, and they have identified additional splints and prosthetics as potential areas of opportunity.
Through cooperation with Italian clinics, Exos has commercialized its technology, and the company intends to establish similar partnerships in Europe and the United States in the coming months. In fact, through further research and development, the company aims to expand its methods and achieve full automation through printing tailor-made prostheses through conventions around the world.
Research progress of additional spinal implants
Several companies also carry out3D printingSpinal implants, and recent advances in this technology have produced devices with increasingly complex functions.
According to China3D printingNet understands that Emerging Implant Technologies’ spinal implant is the first multi-purpose FDA approved in January 20183D printingCervical equipment. EIT (now part of Johnson & Johnson) uses SLM-based technology to produce implants that can be implanted into the human body. Accurately simulate the cancellous and cortical structure of bones.
Recently, orthopedic implant company 4WEB Medical has added a new free-standing anterior spine truss system (ASTS-SA) to its additive implant product portfolio. The device has an enhanced “two-step” locking system designed to give surgeons more peace of mind during the implantation process.
Many surgeons also use3D printingTo make a spinal guide, and a group of Turkish researchers found that this additional device can reduce the chance of complications.The team also inferred3D scanningIt has potential applications in preoperative planning and surgical simulation.
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