The automotive industry is one of the industries with the highest degree of automation and the industry with the greatest demand for robots. Take the Tesla Gigafactory as an example. There are no less than 150 robots participating in the work of its four major manufacturing links: stamping production line, body center, paint center and assembly center.
At the same time, automobile manufacturing is an industry with extremely high requirements for the connection between quality and craftsmanship.3D printingIn the process of industrialization, a series of difficulties have been encountered, such as the management of additive manufacturing data flow through information management systems; process repeatability, part-to-part repeatability; mature certification and quality inspection methods. However, there are still many challengers in the world who are trying to build platforms +3D printingThe method gives automobile manufacturing the requirements of automation, high flexibility, and quality traceability, and at the same time, due to3D printingWith its own technological characteristics, it can also create a new business model for customized cars.
3D printingElectric super coupe” alt=”The world’s first3D printingElectric super coupe” width=”620″ height=”406″ />
The world’s first3D printingElectric super coupe
Want to say3D printingTo achieve commercialization of the car, in addition to the manufacturing cost, the car itself, from the consumer’s point of view, should be lighter, cooler, better than traditionally manufactured cars, and safer. The Czinger recently manufactured by Divergent perfectly combines a sense of future and reality that fits the needs of consumers.
Czinger is a super luxury sports car, priced at about 1.7 million US dollars, can be customized according to the user’s ideas. In addition to the cool appearance, the interior of this car is full of modern and high-tech sense.The real fun is a lot3D printingParts, especially high-load areas.From the suspension wishbones to the front crash structure, from the windshield parts to the dashboard, everything is made of aluminum and titanium alloys3D printingmasterpiece.
Czinger super luxury sports car
pass through3D printingThe nodes between the carbon fiber tubes can form a super-hard and beautiful structure by saving materials.In the first time here, Divergent tried to model the structural parts that took up to several weeks manually, although it has been based on3D printingThe technical characteristics of the parts are optimized, but such parts are still very heavy. Finally, according to the understanding of 3D Science Valley, through the generative design software, the design completed by the computer, the weight of the parts is greatly reduced, and the weight of the parts is greatly reduced. The fascinating bionic structure shape is as soft and powerful as tendons and muscles.
Czinger super luxury sports car
Some parts have also achieved multi-functional integration, according to the understanding of 3D Science Valley, including3D printingThe front end of the car not only has an amazing sense of curve, but also is full of3D printingThe honeycomb structure can realize the safety guarantee of anti-collision. Parts such as exhaust mufflers not only act as mufflers, but also as part of the rear collision structure.and3D printingThe rectangular exhaust nozzle can spit out an X-shaped flame in the over-limit position. These interesting parts represent the upgrading of human creativity with new manufacturing technology.
Czinger super luxury sports car
But that’s not all. Behind these whimsical parts is Czinger’s DAPS (Diversified Adaptive Production System), which breaks the traditional car manufacturing model. By splitting the factory into small fully automatic “production units”, Czinger’s DAPS (Diversified Adaptive Production System) brings the imagination of discrete production in automobile manufacturing. Although it is only at the subsystem level now, full vehicle integration is not out of reach.
Czinger super luxury sports car
DAPS (Diversified Adaptive Production System) can quickly realize customer-defined car design to actual production.The software optimizes the design of structural parts from multiple perspectives such as aerodynamics, materials and safety, and fully considers the design of the car and the carbon fiber rods and3D printingThe connection between nodes. The super coupe manufacturing solution provided by Divergent can withstand five-star collisions, including whether the materials in the laser melting process have sufficient tensile strength and fatigue resistance to allow the car to withstand the bumps on the road for more than ten years. Divergent has done a lot Material testing, including database creation.
Review
Divergent suspension and chassis components are metal through SLM Solutions3D printingEquipment SLM®800, SLM®500 and SLM®280 are manufactured and have successfully withstood more than 450,000 kilometers of simulated road tests to promote powder bed laser melting3D printingThe technology is used in the production of auto parts in the true sense. Divergent uses powder bed-based laser selective metal melting3D printingThe determination of technological changes in automotive structural parts has been around for a long time. At the end of 2019, Divergent is still3D printingCompany SLM Solutions on the next generation of metals3D printingA letter of intent for implementation was signed for equipment procurement and an in-depth strategic partnership.
Divergent in order to speed up3D printingThe development and launch of automotive light-duty suspension and chassis components, and the purchase of several SLM Solutions metals in phases3D printingThe equipment is used as pre-production equipment.More metals will be installed in the future3D printingEquipment to achieve the goal of mass production of safety structural parts for automobile manufacturers.
(Editor in charge: admin)
0 Comments for “The world’s first 3D printed electric luxury coupe, DAPS-diversified adaptive production system upgrade manufacturing flexibility”