Talk about3D printingEntering the field of industrial production, Siemens’ additive manufacturing plant in Worcester, West Midlands, UK is the largest in Europe3D printingOne of the facilities. Siemens, seeing the prospect of industrialization, is not satisfied with this. Recently, Siemens’ innovation center in Orlando, USA opened its doors. The facility is more than 1,500 square meters and is used to quickly solve additive manufacturing challenges for internal and external customers.
Siemens Innovation Center in Orlando, USA
The integration of multiple processes promotes innovation in application fields
This innovation center is equipped with a variety of3D printing-Interdisciplinary designers and engineers in the areas of additive manufacturing, inspection, CNC machining and robotics. Combining the expertise of Materials Solutions acquired by Siemens in metal additive manufacturing is the secret of rapid innovation.
As a manufacturing base in the United States, the innovation center is characterized by material solutions. EOS M400-4 and EOS M290 additive manufacturing systems are installed in the center to provide services to external customers in aerospace and other high-performance industries in an ITAR-controlled environment.
On-site equipment also includes3D scanningGOM Capture 3D system for large parts for dimensional verification and reverse engineering.
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Innovation centers are using large3D scanninginstrumentAnd automatic turntable
Other equipment on site includes two Fanuc robotic arms for milling, grinding, pick and place operations, a Siemens X-ray CT scanner, nine Markforged material extrusion printers and various 3/5-axis CNC machining , Wire cutting, electrical discharge machining (EDM) equipment.
A track-based cutting tool for Siemens Oil and Gas Services
More than 30 interdisciplinary designers and engineers work in the innovation center, developing tools, Siemens gas and power and material solutions all benefit from the rapid prototyping process, and provide fully customized solutions through the innovation center.
Siemens drone
The innovation potential Siemens gained from such an innovation center has been realized on site, which is equipped with customized fully automated drone inspections. The drone collects optical images and heat maps of the power plant and renders them into a 3D model for experts to remotely inspect the problem. Siemens designed and built this self-driving drone to enable its gas and electricity service teams to work more efficiently while improving worker safety. As part of the innovation center, it will also provide material solutions for the US market, including a number of high value-added components for industrial gas turbines, which have already benefited from cooperation with the natural gas and power sectors.
The innovation center also has the function of small-batch manufacturing. For the combustion parts of the 8000H engine, by combining twelve parts into one part, it has successfully passed the quality appraisal and has been mass-produced. There are about thousands of parts every year.
Review
Integrating multiple manufacturing processes under the eaves of an innovation center is undoubtedly the necessary “soil” for innovation on the application side
Many companies in the manufacturing field have implemented3D printingTechnology.Siemens through the British Lincoln plant and its acquisition of the United Kingdom3D printingThe company Materials Solutions redesigned the blades of the SGT-400 gas turbine.3D printingThe technical blades are manufactured with a completely improved internal cooling geometry. The mass production of blades is done through a factory in Worcester, USA. Here, the Siemens Lincoln factory plays the role of innovation center. Now, the Siemens Innovation Center in Orlando, USA has been added.
Other companies such as GKN opened a new innovation center in Abingdon, Oxfordshire in 2017.The new center is dedicated to the development of advanced manufacturing technologies for GKN’s automotive business, including customized3D printingParts, electric drive systems, composite materials, etc. GKN use3D printingTechnology to redesign and manufacture customized parts for next-generation vehicles.
The advantage of the innovation center is that it can better improve the existing3D printingMethod and for promotion3D printingTechnical preparations, while creating metrics, focusing on improving design innovation, improving key process standardization, and focusing on improving quality and inspection processes.3D printingThe innovation center can also serve as a training institution or experience center for supply chain partners, and provide training opportunities for teams within the company. How to realize the application field from 0 to 1 is the role assumed by the innovation center. With the integration of design and manufacturing, from 0 to 1 is becoming more and more important.
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